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  • Development Overview of Laser Application Fields
    Jul 26, 2022
    With the gradual localization of upstream core optoelectronic components, the application cost of lasers will gradually decrease, and lasers will penetrate deeper into many industries. On the one hand, for China, laser processing also fits into the ten major application areas of China's manufacturing industry. It is expected that the application areas of laser processing will be further expanded in the future, and the market scale will be further expanded. On the other hand, with the continuous popularization and development of technologies such as unmanned driving, advanced assisted driving systems, service robots, and 3D sensing, more applications in automobiles, artificial intelligence, consumer electronics, face recognition, optical communication and defense research and many other fields. As the core device or component of the above-mentioned laser applications, semiconductor lasers will also gain space for rapid development. Higher power, better beam quality, shorter wavelengths and faster frequencies In the field of industrial lasers, fiber lasers have made tremendous progress since their inception in terms of output power, beam quality, and brightness. However, higher power can increase the processing speed, optimize the processing quality, expand the processing field to heavy industry manufacturing, and be used in cutting, welding, surface Processing, etc., the requirements for power indicators of fiber lasers continue to increase. Corresponding device manufacturers need to continuously improve the performance of core devices (such as high-power semiconductor laser chips and gain fibers), and the improvement of fiber laser power also requires advanced laser modulation technologies such as beam combining and power synthesis, which will give high-power semiconductor lasers. Chip manufacturers bring new requirements and challenges. In addition, the development of shorter wavelengths, more wavelengths, and faster (ultrafast) lasers is also an important direction, which is mainly used in integrated circuit chips, displays, consumer electronics, aerospace and other precision micromachining, as well as life sciences, medical, transmission, etc. In the fields of sense and other fields, new requirements are also put forward for semiconductor laser chips. Demand for optoelectronic components for high-power lasers continues to grow The R&D and industrialization of high-power fiber lasers is the result of the coordinated progress of the industry chain, which requires the support of core optoelectronic components such as pump sources, isolators, and beam combiners. The basic and key components of production, the continuous expansion of the high-power fiber laser market has also driven the market demand for upstream high-power semiconductor laser chips and other core components. At the same time, with the continuous improvement of the domestic fiber laser technology level, the realization of import substitution has become an inevitable trend, and the global laser market share will continue to increase, bringing huge opportunities for local optoelectronic component manufacturers with outstanding strength. Nanjing Hecho Technology provides a variety of customized services for non-standard high-energy transmission optical fibers, including quartz optical fibers and glass optical fibers, which can transmit high-power lasers in the ultraviolet to infrared bands. The products are widely used in LDI Laser Direct Imaging, Plastic Laser Welding, biochemical analysis and other fields. Customized services flexibly meet the differentiated needs of different customers.
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  • China's Laser market size and trend in 2022
    Jul 20, 2022
    China's laser industry is developing rapidly and has obvious competitive advantages. The proportion of the global laser market has also continued to increase. In 2020, the scale of China's laser market will reach US$10.91 billion, accounting for 66.12% of the global laser market. It is expected to reach $14.74 billion in 2022. Due to the excellent performance and strong applicability of fiber lasers, the market share has increased rapidly in the past decade. The market accounts for more than half of the market, and it has a clear leading position compared to solid-state lasers, gas lasers, and semiconductor lasers. The four major development trends are as follows: Core components such as semiconductor laser chips are gradually being localized Taking fiber lasers as an example, the pump source of high-power fiber lasers is the main application field of semiconductor lasers, and high-power semiconductor laser chips and modules are important components of fiber lasers. In recent years, China's fiber laser industry has been in a stage of rapid growth, and the degree of localization has increased year by year. In terms of market penetration rate, in the low-power fiber laser market, the domestic laser market share is as high as 99.01%; in the medium-power fiber laser market, the domestic laser penetration rate has maintained a level of more than 50% in recent years; the localization of high-power fiber lasers The process is also gradually advancing, reaching a penetration rate of 55.56%. However, core components such as high-power semiconductor laser chips still rely on imports. The upstream components of lasers with semiconductor laser chips as the core are gradually being localized. On the one hand, the market scale of domestic upstream components of lasers is increased. The localization of core components can improve the ability of domestic laser manufacturers to participate in international competition. Hecho specializing in design and manufacture Customized Laser Fiber for over 18 years, which can supply the bare Fiber Optic Cables, Fiber Optic Bundles which are widely used in Laser Fiber application, such as LDI (Laser Direct Imaging), Plastic Laser Welding, and Medical application.
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  • Application of Plastic Laser Welding
    Jul 15, 2022
    Laser welding is a welding method that uses a high-energy-density laser beam as a heat source, that is, laser radiation heats the surface of the workpiece, and the surface heat diffuses into the interior through heat conduction to melt the workpiece and form a specific molten pool. The laser beam passes through the upper layer of light-transmitting material, and then is absorbed by the lower layer material, and the laser energy is absorbed and converted into heat energy, since the two layers of materials are pressed together. Thermal energy is conducted from the absorbing layer to the light-transmitting layer, causing the two layers of material to melt and bond. It can be seen that the energy of the laser beam must be absorbed by the plastic to achieve a good welding effect, so the CO2 laser is generally used for plastic laser welding. Also, not all plastics can be welded with laser welding. Plastics can be divided into thermoset and thermoplastic. Among them, thermosetting plastics are not reproducible and cannot be welded, while thermoplastics will melt after reheating (you can use heating and cooling to make them reversible), which is a so-called physical change, so it has weldability. Compared with other welding methods, laser welding has the characteristics of high speed and good effect. way to weld complex parts, such as plastics containing circuit boards. Industries such as automotive, medical, consumer electronics, and food are ideal application areas for laser welding. 1. Automotive industry Plastic laser welding machines are widely used in the automotive industry, such as automatic door locks, engine sensors, cab racks, fuel nozzles, gear shift racks, etc. Some models have also used laser welding for taillights. 2. Medical field Plastic laser welding machines can be used to manufacture liquid storage tanks, liquid filtering equipment, hose connectors, ostomy bags, hearing aids, implants, microfluidic devices for analysis, and more. 3. Packaging industry For example, the packaging of advanced industrial products, using plastic film welding technology, can obtain plastic packaging with high processing speed, reliable seams and beautiful appearance. Laser welding connection of plastic outer packaging material. Plastic materials are thermoplastics and elastomers. Laser welding plastics has the comprehensive advantages of low cost, no pollution, high speed, convenient processing, easy realization of precise numerical control, wide application range of raw materials, good bonding and manufacturability. The application of plastic laser welding will become more and more extensive, and the technology will become more and more mature. In order to meet the growing demand for transparent plastic products in the industrial, medical and scientific research markets, Nanjing Hecho Technology provides various customized High-energy Transmission Optical Fiber for the laser plastic welding industry, with high transmittance, good uniformity, and high-energy transmission. Advantages, widely praised by the market.
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  • What is Plastic Laser Welding?
    Jun 27, 2022
    Laser welding is a technology that uses the heat generated by a laser beam to melt plastic contact surfaces, thereby bonding thermoplastic sheets, films or molded parts together. Laser welding technology can be useful when the plastic parts being bonded cannot withstand vibration, or when water and air tightness is very high, or when a sterile and dust-free environment is required (such as medical devices and food packaging). Laser welding technology is fast, especially suitable for the assembly line processing of automotive plastic parts. In addition, for those complex geometries that are difficult to bond using other welding methods, laser welding technology can be considered. Laser welding is a joining solution that enables clean, particle-free joining. Laser welding can join various materials together. Laser welding technology has evolved as products continue to evolve, shrink in size, and achieve higher standards of performance. Laser welding is often used in applications that require particle-free connections and fast lead times. Bends and defective parts can be laser welded, and complex shapes and parts can be pre-assembled prior to laser welding. The laser welding process causes no movement or vibration during the welding cycle, so it can be used to weld delicate internal components. Laser welding plastic technology is a very specialized bonding technology. When high-speed welding and precision welding or aseptic welding are required, this can give full play to the best advantages of laser welding. The main application areas of laser welding technology are medical, automotive, electronics and packaging. Hecho supply the solution for the Plastic Laser Welding Fiber Optic Cable and various customized Optical Fibers for Industrial and Medical application. With 20 years of production experience and strong research and development capabilities, to meet the differentiated needs of customers in different industries.
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  • Mobile Phone Camera Lens Detection MTF System
    May 30, 2022
    According to research by TrendForce, the shipment volume of smartphone camera modules in 2022 will be raised to 5.02 billion units, an annual increase of 5%. Since the price-performance ratio of the whole machine is the main basis for consumers to buy, the three-lens design is still the mainstream design this year, and it is estimated that it will account for more than 40% of the overall shipment. By combining a high-pixel main lens with two low-pixel functional lenses, the mobile phone can maintain a three-lens design and take into account the hardware cost. This is also the main reason for the development of mid-to-low-end products towards three-lens or even four-lens designs. The growth momentum of mobile phone camera module shipments in 2022 is mainly due to the increase in the number of low-pixel lenses driven by the three-lens design. Although the high-pixel main lens with better specifications can enable brand manufacturers to provide better mobile phone shooting performance, due to Pixel specifications have not continued to climb to a higher level, and are still maintained at around 50 million pixels, which has caused demand to stagnate slightly. Hecho Technology provides Fiber Optic Illuminator and optical fiber customization services for lens inspection systems, using high-brightness warm-color LEDs, or customized infrared 850nm, 940nm LED light sources, and high transmission rate Flexible Fiber Optic Light Guides, flexibly meet the needs of MTF industry inspection applications.
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  • Demand for silicon wafers soars
    May 23, 2022
    Recently, there has been a lot of discussion about silicon wafers. Here we analyze it from several perspectives: First of all, in terms of demand, thanks to the rise of new applications such as 5G, artificial intelligence (AI), and electric vehicles, the demand for semiconductors has increased significantly, and the shortage of chips and the expansion of foundry production have continued to benefit, and the industry market is hot. According to the statistics of the International Semiconductor Industry Association (SEMI), the global semiconductor silicon wafer shipment area will continue to grow until 2024, and show a new high performance year by year. The huge increase in demand for silicon wafers is related to the large-scale expansion of global wafer factories in recent years. According to SEMI statistics, the number of global semiconductor factories in 2019 was 957, and it is expected to grow to 1,011 in 2022. The monthly production capacity of the factory often jumps from 30,000 to 50,000 pieces. Silicon wafers have become an indispensable strategic material, and their usage will inevitably rise in a straight line. On the other hand, assessed from the supply side, SEMI expects global silicon wafer shipments to hit a record high year by year in the next three years. Silicon wafer manufacturers at home and abroad are unanimously optimistic about the market. After all, the foundry capacity is full, and it is undoubtedly the strongest and powerful backing for the silicon wafer industry, which is the most critical upstream raw material. The Optical Fiber Bundles and Light Sources produced by Hecho Technology are widely used in the semiconductor industry, such as wafer inspection, cutting, Laser Direct Imaging, Automatic Optical Inspection and other fields. Different needs of different customers.
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  • What is semiconductor lithography?
    May 16, 2022
    Fundamentals of Lithography Figure 1 shows a typical lithography process for defining shallow trench isolation features. This process includes the following steps: 1. Substrate Cleaning and Preparation 2. Form a thermal oxide layer and deposit a layer of silicon nitride on a clean substrate 3. Deposit a carbon hard mask followed by a layer of anti-reflection material 4. Deposit a layer of photoresist 5. Pre-baked photoresist 6. Align the substrate/resist and reticle and expose the photoresist using UV radiation and 4x-5x imaging. Repeat steps and scan 7. Post-exposure bake 8. Develop pattern in photoresist and hard bake to remove residual solvent 9. Perform an etch to open the Dielectric Anti-Reflection Coating (DARC) and hardmask patterns, and remove the photoresist and DARC 10. Perform an etch to open trenches in the substrate and remove the hardmask 11. Clean the surface Deep UV Lithography DUV technology for lithography is entirely based on projection optics, as the pattern on the photomask is much larger than the final pattern formed on the photoresist. The optical system in a 193 nm lithography tool is called a catadioptric system. The term means it uses lens (refractive) and reflective (reflection) elements to direct and condition the light from the laser Extreme UV Lithography EUV lithography is being developed to meet single-exposure patterning requirements for sub-22nm feature sizes (Figure 3). What makes this technology unique is the nature of the light source. See Extreme UV Lithography for more information. Hecho Fiber specializing in design and manufacture Fiber Optic Bundles and Fiber Optic Light Sources for over 18 years, the Fiber Products are widely used for Semiconductor filed, such as Laser Direct Imaging LDI Fiber Bundle, Fiber Optic Line Lights for AOI, and so on. OEM and ODM service is available to meet the differentiated needx of different customers.
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  • Global Semiconductor Production Capacity Hits Record High In 2022
    May 10, 2022
    According to the latest report from IC Insights, a well-known market research institution, the total installed capacity of global semiconductors will reach 263.6 million 8-inch equivalent wafers this year, a year-on-year increase of 8.7% and a record high. The increase in semiconductor production capacity this year is mainly due to the new large-scale memory factories of SK Hynix and Winbond, as well as the active expansion of TSMC, including the capacity growth of two advanced 5nm and 3nm processes, and the expansion of 28nm process capacity in Nanjing. TSMC is forecasting capital expenditures of more than $40 billion this year. In the past five years, the annual growth rate of global semiconductor production capacity has increased from 4.0% in 2016 to 8.5% in 2021. Despite inflationary pressures, ongoing supply chain issues and other economic difficulties, semiconductor demand is strong, with shipments set to grow 9.2% year over year this year. Even with 10 new fabs coming into use this year, capacity utilization could reach a high of 93% this year, slightly lower than 93.8% in 2021. The historical statistics of IC Insights show that the growth rate of semiconductor production capacity shows a certain periodicity, with the first negative growth in 2002, and a relatively large negative growth of -6% in 2009; then it entered a boom period, which has continued to this day. The first two negative growths were the end of the dot-com bubble crisis and the global financial crisis. Hecho Technology provides various non-standard Customized Optical Fiber and light sources, such as AOI Line Lights, LDI Laser Direct Imaging Fiber Bundle, wafer cutting, automation and other fields widely used in the semiconductor industry, to help the development of the semiconductor industry.
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  • Introduction to Laser Direct Imaging (LDI) Equipment Industry
    May 06, 2022
    Laser direct imaging refers to Laser Direct Imaging, abbreviated as LDI, which belongs to a type of direct imaging. The light is emitted by an ultraviolet laser and is mainly used for the exposure process in the PCB manufacturing process. The imaging quality of LDI technology is clearer than that of traditional exposure technology, and it has obvious advantages in mid-to-high-end PCB manufacturing. With the rapid progress of PCB design requirements, corresponding high-tech is required in the PCB production process (thinner materials, more complex structures, and finer graphics requirements within the range of micro-errors), traditional contact stencils Exposure and development technology can no longer meet the needs of such high-end PCB applications. This demand has led to changes in production technology, from contact stencil exposure and development to direct laser imaging. A software-controlled laser or laser source is used to laser image a photoresist-coated PCB, or to cure and image a solder mask at the end of the PCB process. Hecho specializes in the production of LDI optical fiber bundle, and can provide customized services for different branch numbers, lengths, and connectors according to customer needs. With strong R&D and production capabilities, it can flexibly meet the differentiated needs of different customers. Hecho also supply customized service for AOI Line light guides, and other Fiber Optic Bundles which for Optical Inspection equipment uses. LDI (Laser Direct Imaging) Industrial Chain Upstream Midstream Downstream Equipment Manufacturer Motion platform and components Orbotech HDI and Standard PCB Graphic generation module HAN'S LASER Thick copper and ceramic PCB The light path components CFMEE Super size PCB The exposure light source ORC Manufacturing Others Automatic control unit Limata Others Others
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  • Biochemical analysis, Immunological analysis, can you distinguish clearly?
    Apr 22, 2022
    What is biochemical analysis? Biochemical analysis refers to the detection method of enzymes, carbohydrates, lipids, protein and non-protein nitrogen, inorganic elements, liver function and other indicators in the body through various biochemical reactions. It is mainly used in routine testing in hospitals. Biochemical diagnosis developed earlier in my country and is a routine diagnostic testing item in hospitals, focusing on disease monitoring that has already occurred. At present, the domestic biochemical diagnostic reagent market is relatively mature, with a complete range of reagents. Domestic brands have occupied about two-thirds of the domestic biochemical diagnostic reagent market by virtue of the advantages of cost-effective products and high-quality market services. What is an immunoassay? Immunoassay is a highly selective diagnostic method established by using the specific reaction between the substance to be tested and its corresponding substance. It is often detected by the immune reaction of antigen and antibody, and various carriers are used to amplify the reaction signal to enhance the detection. Sensitivity (labels include isotopes, enzymes, chemiluminescence substances), including radioimmunity, enzyme-linked immunity, chemiluminescence, etc., mainly to test small molecular proteins, hormones, fatty acids, drugs and other substances in the body, commonly used in infectious diseases, endocrine Detection of protein targets such as diseases, tumors, pregnancy tests, blood group antigens, etc. At present, high-end chemiluminescence has gradually replaced ELISA as the mainstream immunodiagnostic method in my country, focusing on the monitoring of infected diseases. ELISA: ELISA markers are enzymes, which are often used to detect an antigen or antibody. Reagents have the characteristics of low cost and large-scale operation, and are currently the mainstream of domestic immunodiagnostic reagents. Chemiluminescence: Chemiluminescence reagents have high sensitivity, strong specificity, and good reproducibility. They can be used for highly automated semi-quantitative and quantitative analysis, and have fast detection time and good reproducibility. It is one of the important development directions of immunological reagents. Hecho specializing in design and manufacture the Fiber Optic Cable, Optical Fiber Bundle, and Fiber Optic Light Guide for Biochemical diagnostic, Immunoassay, Molecular diagnostic, and for POCT, IVD application. Hecho supply the Customized Optical Fiber Cable which can meet the differentiated needs of different customers.
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  • Application of LIMATA LUVIR technology in 5G PCB LDI laser imaging technology
    Oct 26, 2021
    Article source: LIMATA's official website. LIMATA's own patent LUVIR. LUVIR high-efficiency solder mask imaging technology includes two types, and at the same time, two laser wavelengths are integrated into a LUVIR imaging unit. This imaging unit contains a customized telecentric optical path and a high-speed (galvanometer-based) 2D scanning system: The key internally developed LUVIR solution includes precise IR energy control with a resolution of up to 0.1%, pulse and continuous wave power modules matched for IR lasers, a longer-life temperature control system, and a real-time monitoring module that integrates output power measurement. , And a remote assistance and interface make repairs and maintenance easy UV laser with IR heat injection direct imaging. In the LUVIR imaging process, the high-energy IR laser system activates the polymer of the solder resist ink by locally heating the imaging area (no thermal polymerization reaction). This ensures the accelerated polymerization of the solder mask in the UV laser imaging step, thereby increasing the efficiency up to 7 stouffer levels in all traditional types and types of solder mask processes. This integrates the unique exposure method of UV/IR lasers, and brings a huge increase in imaging speed without affecting the surface quality, resolution and accuracy of the solder mask. Improved imaging speed and output for all traditional solder mask ink types and colors. Compared with standard multi-wavelength DI machines, LUVIR with higher energy is especially suitable for imaging with high UV energy in the range of 400 – 1,000 mJ/ cm2 of all types and colors of traditional inks (such as green and black), which account for 90% of the standard PCB solder mask process inks. Efficient testing of solder mask inks with LUVIR technology includes Taiyo, Sun Chemicals, Huntsman, Electra Polymers, Peters and Nippon Polytech. The continuous use and imaging of traditional solder masks that have been process-proven further ensure process stability, protect output and Save cost (compared to the more expensive DI ink). If the factory has imported direct imaging ink type (DI) solder mask, such as a large number of PCB batches, LUVIR technology also supports all common DI inks and maintains High speed and high precision level. The LUVIR modular imaging concept has modular upgradeability. LUVIR can be configured in a modular manner on all LIMATA hardware system platforms according to the individual capacity requirements of different customers, the variety of PCB types and equipment budgets. LUVIR's capacity configuration modular configuration ranges from a single unit system (X1100_SM) to a complex and diverse product line environment 4-unit system (X2400_SM) for PCB mass production. It can also be equipped with the X3000 series platform for solder mask imaging of ultra-large PCBs (XXL products). The LUVIR imaging module can be upgraded and can be provided on site. (E.g. from 2 unit to 3 unit or 4 unit system) • LUVIR technology creates a faster material polymerization reaction speed and improves customer actual production data • There is no limitation on the exposure requirements of DI special solder mask materials, applicable to all ink types • Reliable quality LUVIR technology hardware system, promises long maintenance warranty period •Modular upgrade of optical components, saving customers' production capacity growth and purchasing equipment costs • Fast and time-saving equipment automatic precision correction system and terminal remote fast fault handling mechanism Hecho Technology chooses 125um quartz double-clad LDI fiber drawn from German Heraeus preform, standard ST/FC input, circular or linear output can be customized, stable and reliable performance.
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  • What is laser direct imaging LDI
    Mar 18, 2022
    LDI, the full name is Laser Direct Imaging, is an exposure process used in the PCB process, and the image is directly imaged on the PCB by the laser scanning method, and the image is more refined. Advantages of LDI 1. Eliminate the negative film process in the exposure process, save the time and cost of loading and unloading the negative, and reduce the deviation caused by the expansion and contraction of the negative 2. Directly image the CAM data on the pcb, saving the CAM production process 3. The image resolution is high, and the fine wire can reach about 20um, which is suitable for the production of fine wire 4. Improved the yield rate of pcb production The largest market for laser direct imaging (LDI) consumption is the Asia-Pacific region, with a market share of more than 74% in 2019. It is followed by North America, which accounts for nearly 13% of the global market. For the major manufacturers of laser direct imaging systems (LDI), Orbotech, ORC Manufacturing, SCREEN, Via Mechanics, Manz, etc. occupy major market shares. Hecho Technology develops and manufactures LDI optical fiber, and can provide customers in the industry with customized solutions for 365nm and 405nm band optical fibers.
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